Stainless Steel 304 Base Alloy Twin Screw Extruder Parts with Nickel-based Alloy Liner for High Wear Resistance

Product Description:

The Twin Screw Extruder Parts are meticulously engineered components designed to meet the demanding requirements of modern extrusion processes. These twin screw extrusion components are essential for industries working with a diverse range of materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. Their robust construction and advanced material composition ensure optimal performance, durability, and reliability in high-stress manufacturing environments.

One of the standout features of these spare parts for twin screw extruder is their exceptional hardness, rated between HRC 58 and 64. This high hardness level provides enhanced resistance to deformation and surface damage, which is critical for maintaining precision and efficiency in extrusion operations. The hardness contributes directly to the longevity of the components, reducing downtime and maintenance costs for manufacturers.

In addition to hardness, the wear resistance of these twin screw extrusion components is outstanding. They are fabricated from a high wear resistance alloy that significantly extends the service life of the parts. This alloy composition is specially formulated to withstand abrasive and corrosive conditions often encountered during the extrusion of challenging materials such as chemical compounds and lithium slurry. As a result, these spare parts for twin screw extruder maintain their structural integrity and performance over extended periods, even under continuous heavy-duty use.

The liner material used in these components is a premium nickel-based alloy, known for its superior wear and corrosion resistance. This choice of liner material ensures that the internal surfaces of the extruder parts resist the harsh effects of friction and chemical exposure. The nickel-based alloy liners protect the base material and improve the overall durability of the parts, making them well-suited for processing a variety of industrial materials with minimal risk of failure or degradation.

The base alloy materials used in the manufacturing of these twin screw extrusion components include 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloy options tailored to specific operational needs. 38CrMoAlA and 45 Steel provide excellent mechanical strength and toughness, making them ideal for components subjected to high mechanical stresses. Stainless Steel 304 offers excellent corrosion resistance and is suitable for applications requiring sanitary conditions or exposure to corrosive substances. The availability of customized alloy options allows for precise adaptation to specialized extrusion requirements, ensuring optimal compatibility and performance.

Overall, these spare parts for twin screw extruder represent a high-quality solution for maintaining and enhancing the functionality of twin screw extrusion equipment. Their advanced material properties, including high hardness, superior wear resistance, and corrosion-resistant liners, make them an indispensable choice for manufacturers working with diverse and demanding materials. Whether processing engineering plastics, biomaterials, masterbatch, or lithium slurry, these twin screw extrusion components deliver consistent, reliable results that help optimize production efficiency and product quality.

Investing in these spare parts for twin screw extruder means securing a long-lasting, durable, and efficient extrusion process. The combination of premium materials and precision engineering ensures that these components meet the highest industry standards, providing a robust foundation for your extrusion operations. By choosing these twin screw extrusion components, you are ensuring minimal downtime, reduced maintenance costs, and enhanced performance, all of which contribute to a more productive and cost-effective manufacturing workflow.

Features:

• Product Name: Twin Screw Extruder Parts
• Compatible with major extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and Custom OEM models
• Designed for processing a wide range of materials such as Engineering Plastics, Masterbatch, Biomaterials, Lithium Slurry, and Chemical Compounds
• Constructed from high-quality base alloys including 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys for specific requirements
• Available for various application barrels: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, and Degassing Barrel
• Engineered for long service life with a heavy-duty design to ensure durability and reliability
• Essential twin screw extruder spare components to maintain optimal machine performance
• Reliable twin screw extruder replacement parts compatible with multiple extruder brands
• Precision twin screw extrusion components designed to enhance processing efficiency and product quality

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are designed to meet the highest standards of quality and durability, making them ideal spare parts for twin screw extruder systems. Manufactured in China and certified under ISO:9001, these twin screw extruder spare components ensure reliable performance in various extrusion processes. With a supply ability of 500 sets per month and a minimum order quantity of just one set, Zhitian offers timely quotations and flexible payment terms via T/T, ensuring a smooth procurement experience.

These twin screw extruder spare parts are engineered for use in multiple application occasions and scenarios. They serve as critical components for the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel, providing versatility across different extrusion stages. The parts are constructed from high-grade materials, including 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, which can be selected based on specific extrusion requirements. The inclusion of a nickel-based alloy liner material offers excellent wear and corrosion resistance, significantly extending the service life of the extruder parts. For parts manufactured from 38CrMoAlA, nitriding depth ranges from 0.4 to 0.7 mm, further enhancing their heavy-duty capabilities and long life design.

These spare parts for twin screw extruder are particularly suited for industries requiring robust and reliable extrusion solutions, such as plastics, food processing, pharmaceuticals, and chemical manufacturing. The durable construction and enhanced wear resistance make these components ideal for continuous operation in demanding environments. Packaged securely in wooden cases, the parts ensure safe delivery within a timeframe of 10 to 60 days, depending on order specifications.

Overall, Zhitian’s twin screw extruder spare components are tailored to support high-performance extruder machines, reducing downtime and maintenance costs. Whether replacing worn-out parts or upgrading equipment, these spare parts offer a dependable solution that maximizes extrusion efficiency and longevity in diverse industrial applications.

Customization:

Our Twin Screw Extruder Parts, under the trusted brand name Zhitian and model number 50-95, are expertly designed and manufactured in China to meet the highest standards of quality and performance. Certified with ISO:9001, these twin screw extrusion components are built for long life design and enhanced heavy-duty use, ensuring durability and reliability in your extrusion processes.

We offer spare parts for twin screw extruder with a minimum order quantity of just 1 set, and provide timely quotations to meet your project needs efficiently. Each part is packaged securely in a wooden case to guarantee safe delivery, with delivery times ranging from 10 to 60 days depending on order specifications.

The liner material used is a premium nickel-based alloy, ensuring superior wear and corrosion resistance. The base materials available include 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys to suit your specific requirements. Our twin screw extrusion components feature high wear resistance alloy materials designed to withstand the toughest extrusion environments.

With a supply ability of 500 sets per month, we can support your production demands consistently. Payment terms are flexible and based on T/T. Our twin screw extruder spare parts are compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM models, ensuring seamless integration into your existing equipment.

Choose Zhitian for reliable, high-quality twin screw extrusion components that enhance the performance and longevity of your twin screw extruder systems.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver exceptional performance and durability in various extrusion applications. We provide comprehensive technical support to ensure optimal integration and operation of our components within your extrusion systems.

Our technical support team assists with part selection, installation guidance, maintenance procedures, and troubleshooting to maximize the lifespan and efficiency of your twin screw extruder. We offer detailed documentation and resources to help you understand the specifications and compatibility of each part.

In addition to technical support, we provide after-sales services including replacement parts, repair services, and system upgrades to keep your extrusion process running smoothly. Our experts work closely with you to address any operational challenges and improve your production outcomes.

We are committed to delivering high-quality products backed by responsive service and expert knowledge, ensuring your satisfaction and success in all your extrusion projects.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is wrapped in anti-corrosive materials and securely placed in custom-fitted foam inserts within sturdy, double-walled cardboard boxes. This packaging method prevents any movement or damage during shipping, guaranteeing that the parts arrive in perfect condition.

We offer reliable shipping options worldwide, with tracking available for all orders. Depending on your location and urgency, you can choose from standard, expedited, or express shipping services. Our logistics partners are trusted to deliver your Twin Screw Extruder Parts promptly and safely.

FAQ:

Q1: What is the brand and model number of this Twin Screw Extruder Parts?

A1: The brand name is Zhitian, and the model number is 50-95.

Q2: Where are the Twin Screw Extruder Parts manufactured?

A2: These parts are manufactured in China.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The product is certified with ISO 9001.

Q4: What is the minimum order quantity and pricing information?

A4: The minimum order quantity is 1 set, and the price is available upon timely quotation.

Q5: How are the Twin Screw Extruder Parts packaged and what is the delivery time?

A5: The parts are packaged in a wooden case, and the delivery time ranges from 10 to 60 days.

Q6: What are the payment terms and supply capacity?

A6: Payment is accepted via T/T, and the supply ability is 500 sets per month.